Epoxy Flooring For Industry
Epoxy flooring for industry is a great way to protect your facility from wear and tear. In addition, the surface is resistant to chemicals, making it easy to clean and keep spotless. It’s also compliant with the FDA, USDA, OSHA, and ADA.
Preparation of the substrate
In order to get the most out of an epoxy flooring system, it’s important to prepare the substrate to its fullest potential. This involves testing the surface for moisture, cleanliness, and adhesion. Failure to do so will result in less than stellar results.
Luckily, there are many methods available to achieve optimal surface preparation. Some of the more common ones include grinding, scarification, and shot blasting.
The most obvious benefit of proper surface preparation is a safer and more durable flooring surface. It also helps to open up pours to make coatings adhere to the concrete better.
For this reason, sanding, diamond-grinding, and scarification are all good options. Shot blasting, meanwhile, does a great job of cleaning the concrete surface without creating a ton of dust.
While there are many things to do during preparation, the most important thing is to ensure the substrate is free of contaminants. If there are any underlying cracks, holes, or fissures, they should be filled. These defects can cause future damage.
For the best results, it’s a good idea to do a full assessment of the needs of your specific floor before beginning any project. This can be done through a visit from a coating expert.
Depending on your particular project, you might need to consider installing a secondary containment system. A vapor barrier, for instance, is a critical component of any flooring system.
Using the right primer will increase the longevity of your epoxy flooring. This may involve a two-coat process, depending on the porosity of your substrate.
Properly removing any old coatings is also a must. Even a small amount of residue can weaken the bond between the substrate and the next layer.
Resistant to chemicals
If you are looking for a flooring that can withstand the harsh chemicals found in industrial settings, chemical resistant epoxy is a great option. It is durable, reliable, and easy to maintain.
Unlike traditional floor coatings, chemical resistant epoxy does not crack or flake. These floors are also resistant to abrasion. This makes them a perfect choice for factories and other commercial settings.
Whether you are dealing with chemical solutions such as corrosives, acid, or fuels, this type of flooring is ideal. In addition, they are able to resist spills and are easily cleaned.
Chemical resistant epoxy systems are typically applied in a two-stage process. The first stage is a coating process that protects the concrete substrate. Next, a protective top coat is added. With proper care, your new epoxy floor can last for decades.
Epoxy systems are commonly used for applications such as flooring, flooring screeds, and impermeable barriers. They are also known for their mechanical properties and excellent adhesion to substrates.
However, the right selection is critical. You need to choose the right resin and curing agent to meet your client’s needs.
Several factors determine the degree of chemical resistance. These include temperature, exposure time, concentration of chemicals, and type of substrate.
Acid-resistant epoxy is a vital material for several industries. It provides a hard surface while also protecting the concrete substrate.
When properly installed, epoxy can withstand the most potent acids. However, prolonged exposure can result in staining. For long-term protection, upgrading the epoxy is recommended.
Chemical resistance is a major concern in many industrial settings. Floors that are chemically resistant are required in a variety of settings, including food processing facilities, wastewater treatment plants, and beverage processing areas.
Easy to keep spotlessly clean
With the right care, epoxy flooring can last for a long time. These floors are a great choice for garages, industrial spaces and even your living room. They are durable, scratch-resistant and easy to maintain.
Epoxy floors are also a great way to add brightness to a space. But like any type of floor, you have to take the proper care of it if you want it to last.
When it comes to maintenance, the best option is to clean up after every use. This will help avoid buildup of debris and hazy residue that can make your floor slippery.
Some of the best ways to clean your epoxy floor include mopping, vacuuming and sweeping. You can even spritz the floor with a mild ammonia solution to remove built-up dirt and residue.
For a more thorough clean, you may choose to hire a professional for an epoxy floor cleaning service. A qualified technician will have the knowledge and equipment to restore the finish to your floor’s original luster.
One of the best ways to clean an epoxy floor is with a microfiber mop. Using a microfiber mop on your epoxy floor will help you avoid leaving behind streaks and grit on the surface of your floor.
Another great way to clean an epoxy floor is to use a mechanized floor scrubber. These scrubbers have soft bristles that help you get into the nooks and crannies of your floor.
You can also use a hard foam mop to remove the accumulated sand and dirt. Be sure to use a soft brush attachment, as a stringy mop can scratch your floors.
The best way to clean an epoxy floor is to follow a regular schedule. A thorough sweep and vacuum routine will keep your floor clean, as will daily use of a microfiber cloth.
If you have an industrial facility, you should consider installing an epoxy non-skid surface. These coatings are easy to apply and provide superior traction for pedestrians and wheeled traffic. They’re also chemical and abrasion resistant.
In addition to being extremely durable, epoxy coatings are also highly customizable. You can use them to build a skid-resistant surface with an array of colors and finishes.
When it comes to choosing the right non-skid surface epoxy flooring for your industry, there are a few things to keep in mind. Aside from aesthetics, you’ll want to select one that’s easy to clean, particularly in food service areas.
A lot of anti-skid floor coatings offer a glossy or matte finish, but there are others that offer a more aggressive texture. These can help prevent accidents, but can be difficult to maintain.
Another option is to use a sand paper finish. This can be a good choice for certain applications, such as loading bays. However, it can be slippery if wet, so it’s best to keep that in mind.
If you have a heavy traffic area, you may want to choose an epoxy that has a heavy build. The higher the build, the more likely the resin will bond with the substrate.
For maximum durability, you might want to consider RETRAX, a 100% solids epoxy that’s infused with silica quartz aggregate. It’s available in a variety of custom colors, as well as an easy-to-apply version.
Another option is the SafTrax line of non-skid coatings. These products offer superior performance and weigh just 45 percent less than traditional non-skid coatings. Plus, they don’t require any prep work or maintenance.
Whether you’re looking for an epoxy floor coating that provides excellent traction, a slip proof surface, or a hygienic surface, you can find it at Sherwin-Williams.
Compliant to FDA, USDA, OSHA and ADA
When it comes to flooring for high-traffic areas, there are a variety of options to choose from. For instance, epoxy mortar flooring provides a non-slip surface. It also has abrasion and chemical resistance. This type of floor can be used for garages, warehouses, and retail stores.
There are also floors that are self-leveling. This means that the floor is seamless and easy to maintain. They are made for new construction or existing construction.
These flooring systems also meet ADA standards. Moreover, they are hygienic, making them ideal for a variety of applications. Some of these include restaurants, poultry plants, and fish processing facilities.
For these types of businesses, epoxy flooring can help keep them in compliance with FDA and ADA guidelines. In addition, it can help prevent bacterial growth. Since it is easy to clean, it can be used in kitchens to keep cross-contamination at bay.
Epoxy flooring is also designed for commercial and industrial environments. It is resistant to harsh chemicals, extreme temperatures, and foot traffic. The abrasion and chemical resistance properties allow it to withstand daily wear and tear. Aside from these benefits, it offers a smooth surface and is easy to clean.
If you are considering installing an epoxy floor coating, it is important to consult with a professional. The right flooring contractor will be able to help you select the best type for your needs. Once you have chosen your contractor, it is important to make sure that the epoxy you purchase meets the requirements of your project.
When it comes to choosing an epoxy system, it is important to choose one that has a high level of impact resistance. The Metallic Floor System, for example, is a durable and versatile option. Its tenacious adhesion properties make it ideal for industrial and high-traffic environments.